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3D Printed Replica Items

Posted: Sun Apr 15, 2018 6:08 pm
by TurboRestorer
Hi, I decided to create this catalogue instead of creating a new thread every time for 3D printed parts. I will update as I create new parts with OEM part numbers as well as pricing.

:cop PP payments to adrianhull80@googlemail.com AND PLEASE SUPPLY A DELIVERY ADDRESS AS I CANNOT SEND OTHERWISE.

New printer with latest tech. bought. Faster prints & improved finish/quality.

NOTE: International Posting is now flat rate £10 for a small parcel. Cheapest is >£10 now.

PM me for ordering. I hold a small stock of these items & can print any number as required so long as I have material availability.
Materials used: various nylons, PETG, PCTG, HG100, Flex30D/TPC (synth. rubbers).

P/N___________Description_____________________________Price (GBP)____________________________Comments
14025-1753_______DFI Cover_________________________________£20________________Colours: Black, Green, Red, Blue, Ice White, White
92075-1447_______Damper, Rear Fuel Tank _____________________£7_________________1 ea.
92075-1445_______Damper, Side Cover_________________________£5_________________Pack of 2
92075-1565_______Damper, Cowling Upper______________________£5_________________Pack of 4
92071-1109_______Damper, Surge Tank Cover___________________£5_________________Pack of 4
32098-1028_______Tool Tray/Box_____________________________£18_________________Printed to order
92075-1563_______Damper, Turbo Mount________________________£5_________________Pack of 2
92075-078________Damper, Battery Cover_______________________£5_________________Pack of 2
11012-1292_______Battery Cover______________________________£7.50______________1 ea.
92075-1312_______Damper, ECU/Relay__________________________£6_________________Pack of 5
Master-Cyl-Lens__Master Cylinder Lens__________________________£4.50______________1 ea. (3 left, 2 with 'K' inside, material NLA)
Oil Cooler Damper Kit______(92075-277 x2 & -1275 x1)____________£7_________________1 ea.
92075-1367_______Rear Lamp Damper__________________________£5_________________Pack of 2
11009-1407_______Intake Pipe Gasket__________________________£6_________________1 ea.
92068-006________Vacuum Bung_______________________________£6_________________Pack of 4
92059-1359_______Tube Chain Cover___________________________£5_________________1 ea.
92059-1358_______Tube Breather______________________________£7_________________1 ea.
14025-1769_______Cover Cowel Inner__________________________£15________________1 ea.
92015-1351_______5mm x13.8mm Fairing Nut___________________£3.50______________Pack of 4
92015-1352_______5mm x9mm Fairing Nut______________________£3.50______________Pack of 4
92075-1057_______Fairing Damper_____________________________£5_________________Pack of 2
14025-1775_______Surge Tank Cover L__________________Sold as pair only_________Fitting Down to Owner
14025-1776_______Surge Tank Cover R_________________________£40________________1 Pair UNPAINTED PAINTED £70
92075-1057_______Fairing Collar 5.5mm________________________£3.00______________1 ea.
11009-1356_______Airbox Gasket Inlet Cap______________________£6.00______________1 ea.
11012-1069_______Fork Cap__________________________________£6.00_______________Pack of 2

Currently under development:
11012-1069 Fork Cap, Plain (No OEM pattern)
DSCN5602.JPG
DSCN5602.JPG (218.52 KiB) Viewed 9935 times
Update: Quantities are on a per bike basis.Shipping costs are not cumulative on multiple orders sent in a single box.
Material changes & printer profile changes are part of continuous improvement, basically I'm a perfectionist :)
Regards,
Adrian

Re: 3D Printed Replica Items

Posted: Sun Apr 15, 2018 9:29 pm
by Charlie @ Evergreen
This is a great idea !

I have one you need to make if you can..I can send you a good sample...many of us constantly need the waste gate actuator rubber supports. Is this something you can make with your 3D??? The rubber also has to be pliable to get thru the holes on waste gate.


Once we get this thread set up maybe you can post pics with each one can put this in How To :thumbup

Re: 3D Printed Replica Items

Posted: Mon Apr 16, 2018 5:37 pm
by Eckhard
I agree that this is a great idea and will keep our bike running longer.

I have a design suggestion for these dampers. If they are not pliable enough to go thru the hole perhaps they can be made in 2 parts, a washer and a washer with a shoulder that goes thru the hole.

Re: 3D Printed Replica Items

Posted: Mon Apr 16, 2018 6:17 pm
by Charlie @ Evergreen
We have been discussing the material and it will have to be viton rubber for the heat associated with how hot the turbo gets under use. It will most likely be pliable..I had even looked at a few PCV grommets that would work also but not found a correct dimension one to use...If Adrian can make these I will buy a large amount to use with every turbo rebuild. :thumbup Good idea Eckhard if we need to go that way

Re: 3D Printed Replica Items

Posted: Mon Apr 16, 2018 8:39 pm
by TurboRestorer
Hi, I cannot 3D print in Viton rubber (not available as filament), the closest I have available is 40D, this should take the temp. but needs to be tested on a bike if this is possible. Single part has now been modeled.
Hope to have a 'split' version later this week.

[img]
Mounting Damper.JPG
[/img]

Regards
Adrian

Re: 3D Printed Replica Items

Posted: Mon Apr 16, 2018 8:47 pm
by Charlie @ Evergreen
Can you send me a couple pair of the one piece design. I will put them on my 750 and have Brett put on his as he rides like every day! When it isn't raining, snowing, sleeting, tornados lol...

Re: 3D Printed Replica Items

Posted: Mon Apr 16, 2018 9:00 pm
by youngblood
Fiberflex 40D is a low temperature filament?

Re: 3D Printed Replica Items

Posted: Tue Apr 17, 2018 4:51 am
by TurboRestorer
youngblood wrote:Fiberflex 40D is a low temperature filament?
Any rubber that can get 100C+ is good, 40D will take 157C which is the highest temp. rubber I have to print but at a cost of £70/kg its not cheap.

Regards,
Adrian

Re: 3D Printed Replica Items

Posted: Tue Apr 17, 2018 7:55 pm
by youngblood
Interesting all the rubber filament I've tried under load it will deform more at those high temperatures the best I've seen is 60-70c Ill have to look into it more :thumbup

Re: 3D Printed Replica Items

Posted: Wed Apr 18, 2018 6:22 am
by TurboRestorer
youngblood wrote:Interesting all the rubber filament I've tried under load it will deform more at those high temperatures the best I've seen is 60-70c Ill have to look into it more :thumbup
This is why I try to test my parts before I offer them for sale. I have tested 40D in an oven to 130C & just becomes more flexible unless you seriously abuse it.

Re: 3D Printed Replica Items

Posted: Wed Apr 18, 2018 7:48 am
by VinoBassi
Nice going Adrian,looking forward for more parts from 3D,Cheers :beer

Re: 3D Printed Replica Items

Posted: Mon May 07, 2018 2:48 am
by krayth
any update on the bumper for the turbo? I just found out I need one

Re: 3D Printed Replica Items

Posted: Mon May 07, 2018 9:22 am
by TurboRestorer
krayth wrote:any update on the bumper for the turbo? I just found out I need one
Hi, I've done the modelling & 4 prototype dampers for testing, they are with Charlie@Evergreen for testing.
Note: If this material is not up to it (I suspect it will be) I do have another to test with a higher temp. tolerance of 180C but 5 D shore harder.

Regards,
Adrian

Re: 3D Printed Replica Items

Posted: Mon May 07, 2018 10:30 am
by Charlie @ Evergreen
Should have one set installed on my 750 this week and will send the other to be installed and tested and a weekly ridden hard 750 in TN. Then see how they do. :thumbup

Re: 3D Printed Replica Items

Posted: Fri Jun 22, 2018 9:34 pm
by Sandman
Is there any potential of having one printed that is the large damper that holds the upper fairing to the frame? this would be the two lower bolts that get screwed in from the front of the bike on the very bottom of the upper fairing.